A beehive sits on bricks with an outdoor-rated box full of electronics to monitor the hive.

Hive Monitor Is The Bee’s Knees

May 5, 2024 by Kristina Panos 2 Comments

Beekeeping is quite the rewarding hobby. There’s delicious honey and useful wax to be had, plus you get the honor of knowing that you’re helping to keep the bee population surviving and thriving. [Ben Brooks] likes to keep tabs on the hive, but doesn’t like the idea of opening it up more often than necessary. After a couple of beekeeping rodeos, [Ben] decided to build his own tracker to get reports on the health and the activity of the hive through Home Assistant.

This hive tracker features a light sensor, a temperature sensor, and three strain gauges to measure the weight. There would be four, but a mouse decided to take a bite of the wires in the most nightmarish place to repair.

Everything runs off of an ESP32, and there’s an external antenna involved because the hive is nearly out of Wi-Fi range. The strain gauges are the affordable bathroom-scale type, and [Ben] has extras for if and when the number of hives goes up.

We like the combination of hard work and simplicity going on here — [Ben] milled and drilled the PCB himself, and used phone plugs to connect the temperature and weight sensors. Unfortunately, the plugs make the strain gauges a little finicky, so [Ben] says he would probably use screw terminals next time, or might be soldering the wires sooner rather than later. Consider this one a work in progress, and keep watching for updates as [Ben] works out the kinks.

Interested in beekeeping, but don’t want to build a traditional hive? Check out this beehive in a bottle.

This Robot Picks Locks, If You’re Very Patient

May 5, 2024 by Dan Maloney 5 Comments

We all know the Hollywood trope of picking a lock with a paperclip, and while it certainly is doable, most reputable locks require slightly more sophisticated tools to pick effectively. That’s not to say that wire is off the table for locksports, though, as this cool lock-picking robot demonstrates.

The basics behind [Sparks and Code]’s design are pretty simple. Locks are picked by pushing pins up inside the cylinder until they line up with the shear plane, allowing the cylinder to turn. Normally this is done a pin at a time with a specialized tool and with a slight bit of torque on the cylinder. Here, tough, thin, stiff wires passing through tiny holes in a blade shaped to fit the keyway are used to push all the pins up at once, eliminating the need to keep tension on the cylinder to hold pins in place.

Sounds simple, but in practice, this looks like it was a nightmare. Getting five wires to fit into the keyway and guiding them to each pin wasn’t easy, nor was powering the linear actuators that slide the wires in and out. Applying torque to the lock was a chore too; even though tension isn’t needed to retain picked pins, the cylinder still needs to rotate, which means moving the whole picking assembly. But the biggest problem by far seems to be the fragility of the blade that goes into the keyway. SLA might not be the best choice here; perhaps the blade could be made from two thin pieces of aluminum with channels milled on their faces and then assembled face-to-face.

The robot works, albeit very slowly. This isn’t [Sparks and Code]’s first foray into robot lock picking. His previous version attempted to mimic how a human would pick a lock, so this is really thinking outside the box.

Continue reading “This Robot Picks Locks, If You’re Very Patient” →

Dune 3D: Open Source 3D Parametric Modeler From The Maker Of Horizon EDA

May 5, 2024 by Maya Posch 16 Comments

When coming from the world of Autodesk and kin’s proprietary CAD solutions, figuring out which FOSS 3D CAD solution is the right one can be a real chore, as none of them are on the same level. This is what the author of the Horizon EDA software – [Lukas K.] – struggled with as well when he decided to make his own 3D CAD package, called Dune 3D. Per the documentation for Dune 3D, it’s effectively the solver and workflow from SolveSpace, the Open CASCADE geometry kernel and the user interface from Horizon EDA wrapped up into a single package.

So why not just use FreeCAD or contribute to it? [Lukas]’s main gripes appear to be the issues with the topological naming problem (TNP) in FreeCAD, as well as the modal sketcher that’s limited to 2D, with no constraints in 3D for extrusions. With the recent version 1.1 release it seems to be picking up new features and fixes, and installing it is very easy on Windows with an installer. For Arch there’s an AUR package, and other Linux seems to get a Flatpak if you’re not into building the software yourself.

As for the UI, it’s got a definite MacOS vibe to it, with most of the functionality hidden from the main view. Fortunately some tutorials are available to get you started, but it remains to be seen where Dune 3D lands compared to FreeCAD, OnShape and others. As a sidenote, the name is probably not going to help much when asking Google for answers, courtesy of a certain vaguely well-known book with associated movies and series.

RISC OS Gets An Update

May 4, 2024 by Jenny List 4 Comments

There should be rejoicing among fans of the original ARM operating system this week, as the venerable RISC OS received its version 5.30 update. It contains up-to-date versions of the bundled software as well as for the first time, out-of-the-box WiFi support, and best of all, it can run on all Raspberry Pi models except the Pi 5. If you’ve not encountered RISC OS before, it’s the continuing development of the OS supplied with the first ARM product, the Acorn Archimedes. As such it’s a up-to-date OS but with an interface that feels like those of the early 1990s.

We like RISC OS here, indeed we reviewed the previous version this year, so naturally out came the Hackaday Pi 3 and an SD card to run it on. It’s as smooth and quick as it ever was, but sadly try as we might, we couldn’t get the Pi’s wireless interface to appear in the list of available network cards. This almost certainly has more to do with us than it does the OS, but it would have been nice to break free from the tether of the network cable. The included Netsurf 3.11 browser is nippy but a little limited, and just as it was during our review, sadly not capable of editing a Hackaday piece or we’d be using it to write this.

It’s great to see this operating system still under active development, and we can see that it so nearly fulfills our requirement here for a lightweight OS on the road. For those of us who used the original version, then called Arthur, it’s a glimpse of how desktop computing could, or perhaps even should, have been.

Screenshot of the GitHub Marketplace action listing, describing the extension

Giving Your KiCad PCB Repository Pretty Pictures

May 4, 2024 by Arya Voronova 7 Comments

Publishing your boards on GitHub or GitLab is a must, and leads to wonderful outcomes in the hacker world. On their own, however, your board files might have the repo look a bit barren; having a picture or two in the README is the best. Making them yourself takes time – what if you could have it happen automatically? Enter [kicad-render], a GitHub&GitLab integration for rendering your KiCad projects by [linalinn].

This integration makes your board pictures, top and bottom view, generated on every push into the repo – just embed two image links into your README.md. This integration is made possible thanks to the new option in KiCad 8’s kicad-cli – board image generation, and [linalinn]’s code makes KiCad run on GitHub/GitLab servers.

For even more bling, you can enable an option to generate a GIF that rotates your board, in the style of that one [arturo182] demo – in fact, this integration’s GIF code was borrowed from that script! Got a repository with many boards in one? There’s an option you could make work for yourself, too.

All you need to do is to follow a couple of simple steps; [linalinn] has documented both the GitHub and GitLab integration. We’ve recently talked about KiCad integrations in more detail, if you’re wondering what else your repository could be doing!

Ham Radio Paddles Cost Virtually Nothing

May 4, 2024 by Al Williams 12 Comments

If you don’t know Morse code, you probably think of a radio operator using a “key” to send Morse code. These were — and still are — used. They are little more than a switch built to be comfortable in your hand and spring loaded so the switch makes when you push down and breaks when you let up. Many modern operators prefer using paddles along with an electronic keyer, but paddles can be expensive. [N1JI] didn’t pay much for his, though. He took paperclips, a block of wood, and some other scrap bits and made his own paddles. You can see the results in the video below.

When you use a key, you are responsible for making the correct length of dits and dahs. Fast operators eventually moved to a “bug,” which is a type of paddle that lets you push one way or another to make a dash (still with your own sense of timing). However, if you push the other way, a mechanical oscillator sends a series of uniform dots for as long as you hold the paddle down.

Modern paddles tend to work with electronic “iambic” keyers. Like a bug, you push one way to make dots and the other way to make dashes. However, the dashes are also perfectly timed, and you can squeeze the paddle to make alternating dots and dashes. It takes a little practice, but it results in a more uniform code, and most people can send it faster with a “sideswiper” than with a straight key.

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3D Printing In Custom PLA With A TPU Core

May 4, 2024 by Donald Papp 3 Comments

[Stefan] from CNC Kitchen explored an unusual approach to a multi-material print by making custom PLA filament with a TPU core to make it super-tough. TPU is a flexible filament whereas PLA is hard almost to the point of being brittle. The combo results in a filament with some unusual properties, inviting some thoughts about what else is possible.

Cross-section of 3D print using white PLA with a red TPU core.

[Stefan]’s video covers a few different filament experiments, but if you’d like to see the TPU-PLA composite you can skip ahead to 18:15. He first creates the composite filament by printing an oversized version on a 3D printer, then re-forming it by running it through a Recreator to resize it down to 1.75 mm.

We have seen this technique of printing custom filaments before, which is useful to create DIY multi-color filaments in small quantities right on a 3D printer’s print bed with no special equipment required. This is an effective method but results in filament with a hexagonal profile, which works but isn’t really ideal. By printing his custom composite at 4 mm diameter then resizing the filament down to 1.75 mm, [Stefan] was able to improve overall printability.

That being said, TPU and PLA have very different characteristics and don’t like to adhere to one another so the process was pretty fiddly. TPU-cored PLA might be troublesome and uncooperative to make, but it can be done with some patience and fairly simple equipment.

Despite the difficulties, test prints were pretty interesting. PLA toughness was roughly doubled and under magnification one can see a lattice of TPU strands throughout the prints which are unlike anything else. Check it out in the video, embedded below.

Continue reading “3D Printing In Custom PLA With A TPU Core” →